Metal Digital Wheel Optical Sorting Machine,detection Speed:100-300
Pcs/min,Automated Optical Inspection and Sorting Solution for Metal
Encoder Wheels, Index Wheels, Slotted Discs and Precision Rotary
The Metal Digital Wheel Optical Sorting Machine is designed for
automated inspection and sorting of metal digital wheels, encoder
wheels, index wheels, slotted discs, and other precision rotary
components. Equipped with industrial CCD cameras and intelligent
vision software, the machine performs continuous inspection during
production while automatically separating qualified and
non-conforming parts.
The inspection process focuses on dimensional consistency, tooth
geometry, slot distribution, hole positioning, edge quality, and
surface condition, making it suitable for manufacturers requiring
stable quality control of precision metal rotary components.
Core Product Features
- Rotary Geometry Analysis:Designed to inspect circular metal
components with complex rotary profiles and positioning features
- Encoder Feature Recognition:Supports inspection of slots, indexing
features, reference holes, and coded structures
- High-Contrast Metal Imaging:Optimized lighting improves recognition
of reflective metal surfaces and fine details
- Stable Rotary Part Feeding:Suitable for continuous feeding and
positioning of lightweight metal rotary components
- Flexible Inspection Configuration:Camera quantity and inspection
stations can be configured according to product complexity
- Automated Quality Sorting:Integrates inspection and sorting into
one continuous production process
Key Detection Items
- Appearance Defect Inspection:Scratches, dents, burrs, oxidation
marks, contamination, deformation
- Tooth & Slot Inspection:Tooth profile, slot width, slot depth, slot
quantity, incomplete slots
- Dimensional Inspection:Outer diameter, inner diameter, thickness,
reference hole diameter, contour dimensions
- Position Accuracy Inspection:Hole location, slot position,
concentricity, angular distribution
- Surface Processing Inspection:Stamping quality, machining marks,
coating condition, oxidation spots
- Structural Defect Inspection:Missing material, damaged edges,
incomplete forming, abnormal contours
- Mixed Product Inspection:Mixed models, different slot layouts,
incorrect specifications
- Presence Verification:Missing holes, missing slots, incomplete
structures
Technical Parameters
- Inspection Speed:100–300 pcs/min
- Inspection Accuracy:0.001–0.1 mm (Customizable)
- Inspection Accuracy Rate:≥99.9%
- Camera System:1–50 Industrial CCD Cameras
- Camera Configuration:8MP Industrial Cameras, Customizable Quantity
- Feeding System:Vibratory Bowl Feeder
- Control System:Industrial PC + PLC
- Power Supply:220V
- Working Environment:Temperature 18℃–40℃, Humidity 15%–80%
(Non-condensing)
Application Scenarios
Widely used for automated optical inspection and sorting of metal
encoder wheels, digital wheels, index wheels, slotted discs, and
precision rotary metal components in electronics, automation
equipment, industrial sensors, precision instruments, and
mechanical component manufacturing.
After-Sales Service
We provide professional after-sales service, including free
installation, debugging and operation training, 1-year quality
guarantee, and 24-hour technical support.
If you have any questions about the product, our professional technical team
will reply and solve them in time.
